IR Flashlight Illuminator – Refraction Lens Modification
by admin on Oct.12, 2009, under Equipment
So a while ago, I posted a how-to on building a simple IR (infrared) illuminator using a flashlight and colored gels. This is a great, easy way to add additional infrared light to your night shot cameras.
Recently, I was at a investigation at Rankin Hall, and this was my first test of these IR illuminators. Overall, they worked great, but I felt that the light beam was too focused and it created a large spot on the wall when pointed to it. I wanted to ‘wash’ that out and cause more of a ‘flood’ effect. Doing some brainstorming and asking other nerdy friends, a friend came up with the idea of using a fluorescent light cover. I thought this was absolutely brilliant idea, since the flood lights had ‘nubbed’ surfaces causing the light to refract on multiple points on the surface.
I went to Ace hardware and picked up a 2×4 sheet of this material (approximately $7) and took it home. Here are the steps I took to complete this project (this is starting with a functional IR illuminator).
I laid the material on the floor and took apart my flashlight to use the reflector as a stencil.
I used a utility knife to outline the reflector. There is a flat side and a nubby side. I scored the plastic on the flat side. Be careful with this material, it’s very brittle and can crack easily.
Next, I used a Dremel tool with a cutting wheel to cut out a square around the circle. This will give you a more manageable piece to work with. Once that is out, you can cut on your score mark easier. Try not to damage the surface, and stay with in the outline. I used a sanding bit to smooth the edges, but a file would probably work as well.
Next you lay the additional lens in the lens holder. It should be a sandwich. Refraction lens, gels and the actual lens. I kept the nubby side towards the light source.
Here is what the light source looks like.. pretty cool!
I wanted to show you the before and after conditions of the IR illuminator as well. These shots were taken with the IR converted digital camera, using the IR flashlight as the light source. Here is the shot without the refraction lense modification.
As you can see, there is a intense center point. Sorry the photo is slightly blurry, the IR camera should have been on a tripod, since it’s still shooting in low light, but I just wanted to illustrate the ‘spot’. Next is with the modification.
You lose a bit of distance, but the area is more covered with IR light. The beauty with this modification, if you need a beam, you just remove the refraction lense. Very quick.
Let me know what you think!










October 19th, 2009 on 3:38 pm
I really think the IR illuminators are amazing invention. They sure helped with my night vision on my video camera. I like how you changed the lens to a flood filled lens. Deffinitely makes a difference! Well done!
October 19th, 2009 on 3:49 pm
Yeah, the work well normally, I thought the theatre was too wide open to really benefit, but overall, I think they help quite a bit. In Eric’s video with the ‘shadow’ you can really see how we were nicely lit up on stage from it.
I’m thinking I might modify these further to easily remove the refraction lens without unscrewing the whole unit. Sometimes the beam is what you want. I also want to try the other IR illuminator that I built, hasn’t really been tested:
http://www.mtghosthunter.com/2009/05/23/pvc-ir-illuminator/
h
October 19th, 2009 on 4:48 pm
I think a flip casing would be a neat addition to the IR so this way you can just flip between the flood fill lens and the beam. Not sure how to go about it but I’m sure it could be done to fit your lights!